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Process Simulation Modeling

Simulation modeling flow diagram

I have developed process simulation models using the Intelligen, Inc. SuperPro Designer® software off and on for over 20 years. When I started my own consulting company, I realized that this is a tool that would add value to my work, as clients don’t often have the time or expertise to develop simulation models themselves.

SuperPro Designer® & SchedulePro®

The SuperPro software is specifically designed for bioprocess batch process modeling. A companion product, SchedulePro®, is used to develop model manufacturing schedules and is particularly valuable in optimizing capacity utilization in a multi-product manufacturing plant. My production planning and scheduling experience, combined with the modeling, allows me to assist clients with maximizing the capacity utilization of their existing equipment by identifying bottlenecks and sizing new equipment appropriately.

I have also had formal training in CHEMCAD and used this to model a Cargill corn oil refinery. However, I do not currently use CHEMCAD in my consulting work.

The following is a list of my projects that have included process simulation modeling.

Projects

Valent BioSciences Biopesticides Plant Simulation Modeling

Valent BioSciences Biopesticides Plant Simulation Modeling

Process simulation modeling project that followed consulting work on the design of the Valent BioSciences multiproduct greenfield biopesticides plant. Client contracted with Urna Vitae to develop a set of fermentation and recovery models for their...
Hydrocarbon Fuels Biodesulfurization Process

Hydrocarbon Fuels Biodesulfurization Process

Group Leader/Process Development Group Manager on team developing biodesulfurization process to remove thiophenic sulfur from hydrocarbon fuels. Process included biocatalyst production by fermentation, biotransformation using whole-cell catalysts,...
Confidential Client Plant Growth Regulator Manufacturing Capacity Increase

Confidential Client Plant Growth Regulator Manufacturing Capacity Increase

Consulting project to assist client with increasing manufacturing capacity of a plant growth regulator made by fermentation. Developed design basis and pro forma production plan based on projected future year sales. Developed detailed fermentation,...
Cargill Corn Oil Refinery Upgrades

Cargill Corn Oil Refinery Upgrades

Lead Process Engineer for preliminary engineering project to install a new corn oil deodorizer. Developed a detailed process simulation model of the corn oil refining process and preliminary P&IDs. Unit operations: Vacuum deodorization...